Wire Size for 60 Amp Circuit
Find the wire gauge for a 60 amp breaker and check the voltage drop for the length of your run.
Assumes NEC 2023 Table 310.16: copper or aluminum, up to 3 current-carrying conductors in a raceway or cable, 30 °C ambient, 60 °C terminals for a 60 A circuit (110.14(C)), 3 % drop target; ground wire not included. Free, runs in your browser. Verify with your local code and a licensed electrician before you install.
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How to use the 60 Amp Wire Size Calculator
- Keep 60 in “Breaker rating (A)” or enter the rating of your breaker.
- Enter the nameplate or calculated current in “Load current (A)”. Leave it empty to size for the full 60 A.
- Tick “Continuous load (3 hours or more)” for an EV charger, a heat pump or other long-running load.
- Choose the “Supply type” and type the “Voltage (V)”. For three phase, use the line-to-line voltage.
- Enter the “One-way length” in ft or m, panel to load along the route.
- Select Copper or Aluminum under “Conductor”.
- Match the “Insulation temperature rating” to the cable: 60 °C for NM-B or UF-B, 75 °C for THW, THWN or XHHW, 90 °C for THHN, THWN-2 or XHHW-2.
- Keep “Allowed voltage drop (%)” at 3 or type your own target.
- In the advanced settings, change “Terminal temperature rating” only when the equipment is listed for 75 °C, and set “Ambient temperature” and “Current-carrying conductors in the raceway or cable” if they differ from 30 °C and three.
- Read “Recommended wire size”, “Deciding limit” and the warnings.
The example buttons above the form load a 60 A subpanel at 100 ft, a welder, a heat pump, an EV charger or a shop 200 ft away on aluminum. “Copy result”, “Copy link” and “Print / save as PDF” keep the answer, and Reset clears your changes.
What size wire do I need for 60 amps?
Under the Auto terminal setting, use 4 AWG copper or 3 AWG aluminum for a 60 amp breaker. NEC 110.14(C)(1) treats circuits of 100 A or less as 60 °C at the terminals unless the equipment is listed for 75 °C, and in that column 6 AWG copper falls short of 60 A while 4 AWG reaches 70 A.
| 60 A breaker, 48 A load, 240 V, 75 ft | Copper | Aluminum |
|---|---|---|
| Terminal rating Auto | 4 AWG | 3 AWG |
| Terminal rating 75 °C (listed equipment) | 6 AWG | 4 AWG |
The steps for copper show the chain: 4 AWG is 85 A in the 75 °C column of NEC 310.16, the ambient and conductor-count factors are 1, and the 60 °C terminal value of 70 A becomes the allowed ampacity.
Why does one table say 6 AWG copper is 55A while another says 75A?
Both numbers come from the same NEC 310.16 row, read in different temperature columns. 55 A is the 60 °C column and 75 A is the 90 °C column, with 65 A at 75 °C in between. The terminal rating, not the insulation alone, decides which value a 60 A circuit may use.
90 °C insulation such as THHN helps when the ampacity has to be reduced for heat or for more than three current-carrying conductors, because the reduction starts from the higher value. The result still cannot go above the terminal column, so 6 AWG THHN on 60 °C terminals stays at 55 A.
Does the 125% rule apply to a 60 amp breaker?
Only to continuous loads, those expected to run three hours or more. NEC 210.20(A) then requires the breaker to be at least 125 % of the load, so a 60 A breaker serves a continuous load of up to 48 A. The “EV charger, 48 A continuous” example sits exactly at that limit.
| Load on a 60 A breaker | Design current | What the tool says |
|---|---|---|
| 48 A continuous | 60 A | fits, 4 AWG copper |
| 50 A non-continuous | 50 A | fits |
| 50 A continuous | 62.5 A | warns that the breaker would trip |
Worked examples
| Input | Result |
|---|---|
| 60 A breaker, 48 A load, 240 V, 75 ft, copper 75 °C | 4 AWG (0.925 %) |
| 60 A breaker, 48 A load, 240 V, 50 ft, copper 75 °C | 4 AWG (0.616 %) |
| 60 A breaker, 48 A load, 240 V, 40 ft, copper 60 °C | 4 AWG (0.493 %) |
| 60 A breaker, 50 A load, 240 V, 200 ft, aluminum 75 °C | 2 AWG (2.66 %) |
| 60 A breaker, 40 A load, 208 V, 100 ft, copper 75 °C | 4 AWG (1.03 %) |
Calculated by the tool above; open it with the same values to see each step.
Questions, briefly answered
Can I use 8 AWG on a 60 amp breaker?
No. Copper 8 AWG stays below 60 A in the 60 °C and 75 °C columns, so the tool never offers it for this breaker.
Can 10 AWG handle 60 amps?
No. NEC 240.4(D) limits 10 AWG copper to a 30 A breaker.
Is 6/3 Romex enough for 60 amps?
The calculator says no. NM-B is sized in the 60 °C column (NEC 334.80), where 6 AWG is 55 A, so it gives 4 AWG. NEC 240.4(B) can allow the next standard breaker above a 55 A conductor on some circuits; the tool does not apply that rule and prints a warning about it.
What size aluminum wire is used for a 60 amp breaker?
3 AWG aluminum with the Auto terminal setting, or 4 AWG when the equipment is listed for 75 °C. For the “Shop 200 ft away, aluminum” example the drop pushes it to 1 AWG, at 2.53 %.
How far can 4 AWG run on a 60 amp breaker?
At a full 60 A on 240 V, 4 AWG copper runs about 195 ft one way within a 3 % drop. At 48 A it reaches about 243 ft.
Does the calculator size the ground wire?
No. Size the equipment grounding conductor from NEC Table 250.122 for the 60 A breaker rating.
Do I need a permit?
A new 60 A circuit or subpanel usually needs a permit and an inspection, but the rules are local. Check with your building department before you start.
Related tools
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- Wire Size for 30 Amp Circuit: for dryers, water heaters and 30 A RV hookups.
- Wire Size Calculator: for any other breaker, a load in watts or three phase.
- Wire Ampacity Calculator: to see what one wire size carries with heat or bundling.
- Voltage Drop Calculator: to check the drop of a long feeder you already have.
- Electrical Load Calculator: to work out what a subpanel will draw.
- Conduit Fill Calculator: to choose the conduit for your feeder conductors.
- Wire and Cable Calculators: every wire sizing tool on the site.